R&D SUPPORT
ENGINEERING & DEVELOPMENT
Supporting our customers from the early stages of their design and manufacturing using various technologies; high pressure injection molding of plastics, polyurethane R.I.M, sheet metal, CNC, 3D printing and more.
START-UP ZONE
You came up with a great idea and the next step is prototype development and manufacturing. Rational Solutions offers comprehensive solutions for all of your needs on your path to success.
Our extensive experience with companies in varied and diverse markets means we can guide you step by step on the road to the perfect product.
WE CAN HELP YOU.
FUNCTIONAL PROTOTYPING
- Supplying functional prototypes within a very short time frame.
- Manufacturing from a variety of plastic and metal materials such as ABS, PC, aluminum and more.
- For medical products, we provide ABS plastic approved to UL-94 V 0 flammability standard (Certification from SGS Las).
- Complete assembly of product prototypes.
- We are able to provide small batches for usability and functional testing, safety testing, clinical testing and more.
MASS PRODUCTION
- High pressure injection molding of plastic parts.
- Low pressure injection molding of small and large Polyurethane parts.
- High precision CNC machining
- Electromechanical assembly and integration.
FULL TURN-KEY
RIGID POLYURETHANE (R.I.M)
Polyurethane parts of various sizes, from 3mm thick and weighing up to 45 kg in a single injection.
The technology is well suited for molding complex geometries, tight tolerance requirements and high cosmetic specifications.
Parts can be made of foamed or un-foamed materials, can incorporate glass or carbon fibers and paints while exhibiting superior surface finish.
Mold types
- Aluminum molds for an unlimited number of injections.
- Metal surface epoxy molds for a limited number of injections.
- All molds are equipped with heating and cooling systems to achieve optimal working temperatures.
Materials
- Compact Polyurethane – non foamed, 1100 kg/m³.
- Compact Polyurethane – foamed 700 kg/m³.
- Minimal part thicknesses as little as 3 mm.
Rapid Cycle
- Process qualities similar to injected A.B.S.
- Self-extinguishing – in accordance with UL94V0 or UL945V standard.
- High structural strength resulting in a sandwich structure.
Rational provides a total solution – from R&D, design, mold building, injection, finishing, and assembly and JIT delivery of plastic parts.
- Manufacturing of large parts or small runs, made of glass reinforced polyester or epoxy.
- Manufacturing functional prototypes and small production batches.
- A variety of materials such as ABS and PC-ABS that comply with the UL94-V0 standard for medical systems and devices.
- Service and support throughout the process, from design assistance to finishing and delivery.
- Capabilities for large scale systems and parts such as CT imaging systems.
- Painting of plastic parts by wet spraying and air-drying.
Rational specializes in machining high precision parts, assemblies and full turn-key projects. We use cutting edge machining equipment with 44 CNC machining centers, 5-axis machines with work tables up to 6M long, for milling, turning and grinding.
Materials
Compact polyurethane – non foamed, 1100 kg/m³.
Compact polyurethane – foamed 700 kg/m³).
Minimal part thicknesses as little as 3 mm.
Rapid Cycle
Process qualities similar to injected A.B.S.
Self-extinguishing – in accordance with the UL94V0 or UL945V standard.
High structural strength as a result of the sandwich structure.
Rational provides a total solution from R&D, design, mold building, injection, finishing, assembly and JIT delivery of plastic parts.
- Manufacturing of large parts or small runs, made of glass reinforced polyester or epoxy.
- Manufacturing functional prototypes and small production batches.
- A variety of materials like ABS, PC-ABS that comply with UL94-V0 for medical systems and devices.
- Rapid, high quality feedback and supply.
- Service and support throughout the process from design assistance to finishing and delivery.
- Capabilities for large scale systems and parts like CT imaging systems.
- Painting of plastic parts by wet spraying and air-drying.
Rational provides a total solution from R&D, design, mold building, injection, finishing, assembly and JIT delivery of plastic parts.
- We specialize in machining high precision parts, assemblies and full turnkey projects.
- We use cutting edge machining equipment with
- 44 CNC machining centers, 5-axis machines with work tables up to 6M long, for milling, turning and grinding.
FUNCTIONAL Prototype & 3D printing
Rational Solutions can rapidly manufacture any quantity of prototypes according to the client’s needs.
Rational Solutions manufactures functional prototypes from a range of materials such as ABS, PC-ABS, PMMA, aluminum, soft materials and more. All comply with the UL94-V0 standard for medical devices.
Rational Solutions manufactures and supports numerous scales of 3D printed prototypes from a variety of polymers using FDM technology.
Rational Solutions guarantees superior, rapid response times and full support throughout the process including assistance in designing the prototype.
Prototyping capabilities range from very large parts weighing several kilograms, to very small parts of only a few grams. Anything imaginable, is do-able.
